Diamond Tooling

Royce//Ayr Cutting Tools has a proven record of engineering the finest PCD tooling in North America. We take pride in our ability to improve manufacturing operations by engineering custom tools for custom applications and stocking an extensive line of PCD tools.

What is Polycrystalline Diamond?
Polycrystalline Diamond (PCD) is the hardest material known to man. It is produced through a technologically advanced process utilizing extreme pressures and high temperatures.

Why use Polycrystalline Diamond tooling?
The abrasion resistance and thermal conductivity of PCD allows tools to cut 200 to 300 times longer than carbide under “optimal cutting conditions".

What are optimal cutting conditions for PCD?
• Consistent feed / speed
• Consistent hold down without vibration
• Consistent clean material (solid wood, wood composites, carbon fibre,
phenolics, plastics, aluminum, etc)

Saw Blades

Panel Saws

Technical Info:
Custom engineered at 4.4 or 4.8 kerf to perform on any panel saw

Application:
Use PCD scoring saws on any material.  PCD main blades should be used only on clean panel material or raw MDF/HDF. For inconsistent materials such as particle boards, use Ultimax carbide main blades with PCD scores for optimal performance.

Groovers

1 piece or 2 piece adjustable groovers custom designed for specific groove sizes on various materials

Aluminum Cutting

PCD saw blades excel in high volume cutting in various applications.

Jointing and Rebating Cutters

Technical Info:
Helical wings designed slightly convex for best glue joints.
For optimal performance tool can be installed on HSK Arbor.

Application:
Designed for jointing and rebating of solid wood and laminate/veneered panel materials.

(For use on moulders, tenoners and edge banders)

Edge Bander Tooling

PCD Edge Trimming Cutters

Designed for HOMAG and IMA edge banding machines 

Technical Information:
For rounding, beveling or profiling on veneer or plastic bands.  Use of HSK 25R interface guarantees concentricity and premium cut quality at high feed rates. 

PCD Hoggers

Designed for IMA edge banding machines 

Technical Information:
Custom engineered to perform at high feed rates. 

(Specially designed to withstand the pressures of hogging applications)

Moulder and Shaper Cutters

Royce//Ayr PCD profile tooling has a proven record of improving surface finish quality and reducing down time for many North American manufactures.  Utilize custom PCD cutters for profiling solid wood or composites.

Royce//Ayr stocks and manufactures a broad range of straight and profiled Diamond Router Bits for various applications and materials.

"ECODIA" PCD Router Bits

"ECO-SPARK" PCD Router Bits

The industries most durable PCD Router Bits designed to withstand the pressures of routing melamine, and veneered particle cores

Technical Details: 2 + 2 wings with plunge except EcoSpark-01

Application: Grooving rebating and panel sizing.

(Designed to perform at higher feed rates than ECODIA)

Note: * without plunge point

Technical Details: 3 Helical Wings with Plunge

Application: Engineered for nested based manufacturing for grooving and through cutting at high feed rates tested at 1200"/min.

(Must be used in "shrink fit" tool holders or "hydro chucks" for optimum performance)

Technical Details:  2 wing with plunge 

Application:  For grooving, rebating and part sizing

(Performs well when a line free finish cut is required on HDF, MDF)

Technical Details:  3 helical wings / with PCD plunge point

Application:  For extremely high feed rates while grooving, rebating and panel sizing

(Performs well on MDF, HDF, OSB, Veneer)

Technical Details:  2 + 1 wing

Application: For T-slots on MDF and HDF

Technical Details: 1 wing 90 degree

Application: For accurate 90’s on MDF and solid wood.

PCD Pocketing Router Bit
Designed to provide smooth finish at high feed rates.

Technical Details: 3 wing with plunge + upshear

Application: For pocketing applications on MDF or Solid wood, where material removal at high feed rates is required. Also used to clean spoil boards on nested machinery.

MDF Door Profile Routers
North America’s only “In Stock” Diamond Router Bit Set

You can make a quotation request or place an order by using our
Quotation Order Form >>

Technical Information:
2 wings / 2 spurs with PCD Centre point

Application:
For Accurate blind holes on MDF, HDF and other abrasive materials.

Custom PCD Drill Bits

PCD Drill Bits can be custom designed for drilling MDF, HDF, fiber glass, phenolic, carbon fiber and all advanced composite materials.