Custom Tooling By Industry
A new generation of woodworking machinery has created a demand for custom tooling installed on quick change HSK tool holders. Tool design and balance have become increasingly important for safe and effective operation of modern machines. Royce//Ayr Cutting Tools has unique design and balancing capabilities to ensure modern machines perform to their potential.
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HSKTool Holders
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Diamond Tooling on HSK
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Insert Tooling on HSK
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Spiralex on HSK
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| Light Weight Aircraft Aluminum Tool Body |
Diamond Tool on Weinig Powerlock |
Royce//Ayr Cutting Tools can manufacture light weight tool bodies with aircraft aluminum for any machine or application. These tools provide a weight advantage without sacrificing performance or durability.
Steel Cutting Industry
Metal Cutting Saw Blades
Royce//Ayr manufactures an extensive array of HSS metal cutting saw blades. HSS Cold saw blades and Segmental saw blades to fit most cold saw machines on the market. We specialize in sophisticated coatings such as TiN, TiAlN, TiCN and CrN to help extend the life when cutting tough automotive products. We also produce HSS and Carbide tipped blades to cut Non-Ferrous metals such as Aluminum and Copper. CV Friction saw blades are available in a range of sizes for coarse cut-off applications.
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Innovation partner of |
Door Production
MDF
Download 2010 Diamond Router Bit
Royce//Ayr currently stocks North America’s most extensive line of tooling for MDF Door Production. The profiles on the PDF are available in Multi-profile insert tools or PCD.
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Insert MDF Door Set
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Diamond MDF Door Set
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Take advantage of our experience in custom tooling design for any complex custom door profiles.
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Custom MDF Door Profile
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Solid Wood
Royce//Ayr stocks standard insert cutters for cabinet doors, and has extensive experience in custom design for 5 piece and mitre door production.
• Custom profiles of any description can be engineered for all modern machines and customized according to your application and wood species
• Available in Diamond or Solid Carbide Insert
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| Custom Cabinet Door Cutters |
• For high volume production use PCD high feed rate cutters
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| PCD Rail Cutters on ETP |
• For premium cut quality and reduced tooling cost use PCD raised panel cutters in router or shaper design.
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| PCD Raised Panel and Door Edge Router Bits |
Panel Production
"ECO-SPARK" PCD Router Bits
The industries most durable PCD Router Bits designed to withstand the pressures of routing melamine, and veneered particle cores
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Durable Diamond
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Eco-Spark 2+2 Wing
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Technical Details: 2 + 2 wings with plunge except EcoSpark-01
Application: Grooving rebating and panel sizing.
(Designed to perform at higher feed rates than ECODIA)
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New Eco-Spark Durable PCD Router Bits
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Part Number
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D Diameter |
CL Length |
d x SL Shank |
TL O.A.L. |
Z Wings |
| ECO-SPARK-01* ECO-SPARK-03 ECO-SPARK-04 ECO-SPARK-05 ECO-SPARK-06 |
1/2" 5/8" 5/8" 3/4" 3/4" |
1-1/8" 1-1/8" 1-3/8" 1" 1-3/8" |
1/2" X 2" 5/8" X 2" 5/8 X 2" 3/4" X 2" 3/4" X 2" |
2 3/4" 3.5" 3.5" 3-1/2" 3-7/8" |
2 + 2 2 + 2 2 + 2 2 + 2 2 + 2 |
Note: * without plunge point
"Ultimax" Main Blades and Diamond Scoring Saws
• A combination of Carbide main Blades matched with PCD scoring saws will give your panel saw the industry's longest run time and best cut quality.
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Ultimax PCD Combination
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Take advantage of the Ultimax/PCD combination for your panel processing operation.
Edge Bander Tooling
PCD Edge Trimming Cutters
Designed for HOMAG and IMA edge banding machines
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PCD Edge Trimming Cutters
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Multi-radius Trimmers
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Technical Information:
For rounding, beveling or profiling on veneer or plastic bands. Use of HSK 25R interface guarantees concentricity and premium cut quality at high feed rates.
Groovers
1 piece or 2 piece adjustable groovers custom designed for specific groove sizes on various materials
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Side View
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PCD Hoggers
Designed for IMA edge banding machines
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Diamond Hogger
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Technical Information:
Custom engineered to perform at high feed rates.
(Specially designed to withstand the pressures of hogging applications)
Hardwood Flooring Production
Hardwood Flooring Production
Royce//Ayr currently stocks insert tooling for low feed rate flooring applications and has extensive experience in custom design for high feed rate applications.
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Insert 3 Wing Groover
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Insert 3 Wing Tongue Cutter
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Adjustable Flooring Cutter
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High Feed Rate
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Planer/Profile
• Use this tooling for relief cutting on flooring, beading on Waynescotting, or a variety of shallow profile cutting
Spiralex Planer
Use steel body Spiralex heads for demanding flooring applications
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Steel Body Spiralex
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Window Production
Window Production
Custom railing profiles engineered in Diamond, Insert or Brazed carbide
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Straight Rail Cutters
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Curved Rail Cutter
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Moulding Production
Moulding Production
Custom engineered to your profile for solid wood, MDF or plastic. Tooling available in PCD, Carbide or HSS
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Straight Moulding Tooling
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Curved Moulding Tooling
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