Standard Insert Cutters

Download 2010 Insert Tooling

Royce//Ayr stocks a wide range of tools for Grooving, Planning, Profiling, V-Grooving and Trimming as well as standard Corrugated Heads, indexable inserts and accessories.

Profiled Insert Cutters	Straight Insert Cutter

Custom Insert Cutters

Royce//Ayr Custom Insert Cutters can be manufactured with steel bodies or light weight aircraft aluminum. Only premium carbide grades are use and can me matched specifically to wood species or type of material. All tools are dynamically balanced and verified for concentricity to ensure accuracy and optimum performance. Hardwood Flooring Cutters have become one of our specialties. We have been able to achieve high feed rates with very fine finishes when incorporating the ETP "CUBIT" adjustment sytem. Our flooring relief cutters based on our "Spiralex" configuration give excellent results with low horse power requirements and are extremely quiet.

Spiralex Flooring Relief Cutter	High Feed Rate CUBIT System

Insert V-Groover	Custom Tenoning  Head

Aluminum tool bodies provide a weight advantage without sacrificing performance or durability.

Royce//Ayr is experienced and qualified to manufacture cutters for modern high RPM/feed rate machinery.

Brazed Carbide Tipped Cutters

Royce//Ayr has the capabilities to manufacture custom straight or profiled cutters for any machine on the market. With straight, coned or hydro bores. Tipped with Tungstun Carbide or Jonalloy tips depending on

the material to be cut.

Each tool is designed by our engineers to match your wood sample or drawing. We will design the optimum cutting geometry for each particular tool and produce a CAD/CAM program for our manufacturing process. Each tool is tested and dynamically balanced before it leaves our plant. We guarantee satisfactory results.

HSS & Carbide Tipped Corrugated Back Knives

HSS & Carbide Tipped Corrugated Back Knives • Straight and Chamfer Back • Available in D-2, M-2, T-1, AKM, or OPTI grade quality

HSS & Solid Carbide Planer Knife Stock

• All common replacement knives available including: Tersa, Terminus, Weining Centrolock • Replacement knives for spiral heads, straight knife heads and portable planers

Profiled Solid Carbide Inserts

• Standard Profile Knives for beveling and trimming applications on edged banders • Standard Profile Knives for hardwood flooring ,cabinet door and MDF door production • Custom Insert Knives for any European or American made insert tool body can be manufactured using state of the art grinding and verification technology to ensure extreme accuracy

Straight Solid Carbide Inserts

Every popular size insert from 7.5 to 120 mm in inventory. Several different grades available including: • Micro-grain finish for MDF/HDF and other abrasive materials • Submicron grades for hard and soft woods • "Jonalloy" grades for Hardwood Flooring and other demanding applications

Super Pack or Euro Pac Corrugated Knife System

• A steel backer / carbide knife system designed to fit any 60 degree corrugated head

• Available in MDF or Solid Wood grades

Corrugated Heads

Download Corrugated Heads 2010

Royce//Ayr stocks and custom engineers an extensive line of Corrugated Heads.

Available in 2 , 4 or 6 wing format with varied hook angles depending on application and wood species. Integrated Hydro Bore Corrugated Heads are also available on a made to order basis.

Corrugated Head	For Powerlock© System

"Spiralex" True Spiral Planing Heads

Download Spiralex Planer Heads 2010

Available for rough or finish cutting on molders, shapers, tenoners, planers etc.

Design: Available in straight bore or one pc. design for CNC machines e.g. Weinig Powerlock® Molders.

Experience extremely quiet cutting action using Spiralex cutterheads.

Manufactured using light-weight aircraft aluminum bodies or solid steel.

Uniquely designed knife location. Holds knife securely on 3 sides preventing the slightest movement.

Standard Spiralex	Powerlock® Spriralex

Advantages:

• dramatically reduced noise levels
• four cutting edges on each knife
• requires less feeding force
• eliminates resharpening
• constant tool diametersmoother finishes, even across grain