Diamond Tooling

Royce//Ayr Cutting Tools has a proven record of engineering the finest PCD diamond tooling in North America. We take pride in our ability to optimize manufacturing operations by engineering custom diamond tools for custom applications and stocking an extensive line of PCD diamond tools.

What is Polycrystalline Diamond?

Polycrystalline Diamond (PCD) is the hardest material known to man. It is produced through a technologically advanced process utilizing extreme pressures and high temperatures.

Why use Polycrystalline Diamond tooling?

The abrasion resistance and thermal conductivity of PCD allows tools to cut 200 to 300 times longer than carbide under “optimal cutting conditions".

What are optimal cutting conditions for PCD?

  • Consistent feed / speed
  • Consistent hold down without vibration
  • Consistent clean material (solid wood, wood composites, carbon fibre, phenolics, plastics, aluminum, etc)

Download 2010 Diamond Router Bit

Saw Blades

Aluminum Cutting

PCD saw blades excel in high volume cutting in various applications. Royce//Ayr is producing special designed PCD saw blades to cut and trim intake manifolds.

Aluminum Cutting
Intake Manifolds

Groovers

1 piece or 2 piece adjustable groovers custom designed for specific groove sizes on various materials

Side View
 Face

Panel Saws

Technical Info:
Custom engineered at 4.4 or 4.8 kerf to perform on any panel saw

Application:
Use PCD scoring saws on any material. PCD main blades should be used only on clean panel material or raw MDF/HDF. For inconsistent materials such as particle boards, use Ultimax carbide tipped main blades with PCD scores for optimal performance.

Saw blades & Hoggers

PCD saw blades for trim sawing combined with hoggers to process excess materials directly into the suction system.

Cutter Heads

Edge Bander Tooling

PCD Edge Trimming Cutters

Designed for HOMAG and IMA edge banding machines

PCD Edge Trimming Cutters
Multi-radius Trimmers

Technical Information:
For rounding, beveling or profiling on veneer or plastic bands. Use of HSK 25R interface guarantees concentricity and premium cut quality at high feed rates.

Jointing and Rebating Cutters

Technical Info:
Helical wings designed slightly convex for best glue joints.
For optimal performance tool can be installed on HSK Arbor.

Application:
Designed for jointing and rebating of solid wood and laminate/veneered panel materials.

PCD Jointing and Rebating

Moulder and Shaper Cutters

Royce//Ayr PCD profile tooling has a proven record of improving surface finish quality and reducing down time for many North American manufactures. Utilize custom PCD cutters for profiling solid wood or composites.

PCD Cabinet Door Cutters
PCD Moulder Cutters

PCD Hoggers

Designed for IMA edge banding machines

Diamond Hogger

Technical Information:
Custom engineered to perform at high feed rates.

(Specially designed to withstand the pressures of hogging applications)

PCD Router Bits

"ECO-SPARK" PCD Router Bits

The industries most durable PCD Router Bits designed to withstand the pressures of routing melamine, and veneered particle cores

Durable Diamond
Eco-Spark 2+2 Wing

Technical Details: 2 + 2 wings with plunge except EcoSpark-01

Application: Grooving rebating and panel sizing.

(Designed to perform at higher feed rates than ECODIA)

New Eco-Spark Durable PCD Router Bits
Part Number
 D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 Z
Wings
ECO-SPARK-01*
ECO-SPARK-03
ECO-SPARK-04
ECO-SPARK-05
ECO-SPARK-06		 1/2"
5/8"
5/8"
3/4"
3/4"		 1-1/8"
1-1/8"
1-3/8"
1"
1-3/8"		 1/2" X 2"
5/8" X 2"
5/8 X 2"
3/4" X 2"
3/4" X 2"		 2 3/4"
3.5"
3.5"
3-1/2"
3-7/8"		 2 + 2
2 + 2
2 + 2
2 + 2
2 + 2

Note: * without plunge point

"ECODIA" PCD Router Bits

ECODIA Router Bits
ECODIA 1+1 Wing

Economical Diamond Router Bits
Part Number
 D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 Z
Wings
ECODIA-01
ECODIA-01L
ECODIA-02
ECODIA-02L
ECODIA-03
ECODIA-04
ECODIA-04L
ECODIA-05
ECODIA-06
ECODIA-06L
ECODIA-07
ECODIA-07L
ECODIA-08		 1/2"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"		 -1/8"
1-1/8"
1-3/8"
1-3/8"
1-1/8"
1-3/8"
1-3/8"
1-1/8"
1-3/8"
1-3/8"
1-3/4"
1-3/4"
2"		 1/2" X 35"
1/2" X 35"
1/2" X 2"
1/2" X 2"
1/2" X 2"
3/4" X 2"
3/4" X 2"
3/4" X 2"
3/4" X 2"
3/4" X 2"
3/4" X 2"
3/4" X 2"
3/4" X 2"		 2-3/4"
2-3/4"
3-5/8"
3-5/8"
3-5/8"
3-7/8"
3-7/8"
3-5/8"
4"
4"
4-5/16"
4-5/16"
4-5/16"		 1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
1 + 1
Material Performance Comparison for Ecodia
Materials Sizing Rabbeting Jointing

Particle Board, RAW
MDF, RAW

Melimine Laminated
Veneer Laminated
Paper Laminated

Hardwood
Softwood

√ √ √
√ √ √

√ √ √
√ √
√ √

√
√

√ √ √
√ √ √

√ √ √
√ √
√ √

√
√

√ √ √
√ √ √

√ √ √
√ √
√ √

√
√
Performance: √ √ √ = excellent √ √ = good √ = fair

HI-FEED for Nested Based Manufacturing (NEW!)

3 Wing Helical
High Feed Rate

Technical Details: 3 Helical Wings with Plunge, Heavy Metal body to prevent breakage

Application: Engineered for nested based manufacturing for grooving and through cutting at high feed rates tested at 1200"/min.
(Must be used in "shrink fit" tool holders or "hydro chucks" for optimum performance)

New Nested Based Router Bit
Part Number
 D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 Z
Wings
DIA-HI-FEED 01 1/2" 1-1/8" 1/2" X 2" 3.0 3 Wing

High Feed Rate PCD Router Bit

High Feed Rate
3 Wing Helical Design
High Feed Rate PCD Router
Part Number
 D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 TL
O.A.L.
Dia RTR 2411 3/4"

1-3/8"

 3/4 x 2 1/8 4 3/8 3 wing w/plunge

Technical Details: 3 helical wings / with PCD plunge point
Application: For extremely high feed rates while grooving, rebating and panel sizing

(Performs well on MDF, HDF, OSB, Veneer)

Straight Flute Design

Straight Flute

Technical Details: 2 wing with plunge
Application: For grooving, rebating and part sizing

(Performs well when a line free finish cut is required on HDF, MDF)

Straight Flute Design
Part Number D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 Z
Wings
Dia – RTR - 1617

1/2"

5/8"

 ½ x 1 1/2 2 1/4 2 w/plunge

PCD Profile Router Bits

90 Degree V-Grooving Router Bit

PCD V-Groover
90 Degree V-Grooving Router
Part Number D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 TL
O.A.L.
Dia – RTR. 026A 1 3/8 "

26mm

 13mm
¾ x 45 mm
1 wing

Technical Details: 1 wing 90 degree
Application: For accurate 90’s on MDF and solid wood.

Custom PCD Router Bits

Royce//Ayr has a proven record of engineering and manufacturing the finest PCD tooling in North America. We take pride in our ability to improve manufacturing operations by designing custom tools for custom applications. Contact our experienced support staff to discover how PCD tooling can improve your operation.

Custom PCD Router Bits
Designed by Experts

You can make a quotation request or place an order by using our Quotation Order Form >>

MDF Door Profile Routers

pdf catalogueDownload 2010 Diamond Router Bit

North America’s only “In Stock” Diamond Router Bit Set

Standard MDF Door Profiles

PCD Pocketing Router Bit
Premium Cut Quality
High Feed Rate
PCD Pocketing Router
Part Number D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 TL
O.A.L.
RTR-2008

1 3/4"

9/16"

 3/4"x2"
2 3/4"
1 wing

Technical Details: 3 wing with plunge + upshear
Application: For pocketing applications on MDF or Solid wood, where material removal at high feed rates is required. Also used to clean spoil boards on nested machinery.

T-Slot Routers

Diamond T-Slot
T-Slot Router
Part Number
 D
Diameter		 CL
Length		 d x SL
Shank		 TL
O.A.L.		 TL
O.A.L.
Dia – RTR - 1447 1 3/8 "

5/8"

 1/2" 1/2 x 1-5/8 2 + 1 wing

Technical Details: 2 + 1 wing
Application: For T-slots on MDF and HDF

Drill Bits

Custom PCD Drill Bits

PCD Drill Bits can be custom designed for drilling MDF, HDF, fiber glass, phenolic, carbon fiber and all advanced composite materials.

Multi-facet PCD Drill

Drill Bits

PCD
Hinge Boring Bit

Technical Information:
2 wings / 2 spurs with PCD Centre point

Application:
For Accurate blind holes on MDF, HDF and other abrasive materials.