Insert Router Bits

Download 2010 Insert Router Bit

Use Royce//Ayr replaceable Insert Router Bits for profile consistency and convenient knife changes.

Insert Router Bits	Profiled Insert Router Bit

Polycrystalline Diamond Router Bits

Download 2010 Diamond Router Bit

Straight Router Bits	Profile Routers Bit

Solid Carbide Router Bits

Download 2010 Solid Carbide Router Bit

For a large selection of Solid Carbide Router Bits for many applications

Solid Carbide Router Bits	High Feed Rate Compression

Carbide Tipped or HSS Drill Bits

Download 2010 C/T and HSS Drill Bit

A full line of metric and imperial sizes for all drilling and boring applications.

Drill Bits and Holders	Durox Extended Life Drill Bits

Custom Router Bits & Drill Bits

Trust Royce//Ayr’s proven custom design capabilities to find solutions for your most difficult custom routing and drilling applications.

Custom PCD	Custom Insert

Polycrystalline Diamond Drill Bits

Use PCD for drilling accurate holes in extremely abrasive materials such as, MDF, HDF, carbon fibre, phenolics fire-resistant chip board or gypsum board.

Multi-facet PCD Drill

Standard Insert Cutters

Download 2010 Insert Tooling

Royce//Ayr stocks a wide range of tools for Grooving, Planning, Profiling, V-Grooving and Trimming as well as standard Corrugated Heads, indexable inserts and accessories.

Profiled Insert Cutters	Straight Insert Cutter

Brazed Carbide Tipped Cutters

Royce//Ayr has the capabilities to manufacture custom straight or profiled cutters for any machine on the market. With straight, coned or hydro bores. Tipped with Tungstun Carbide or Jonalloy tips depending on

the material to be cut.

Each tool is designed by our engineers to match your wood sample or drawing. We will design the optimum cutting geometry for each particular tool and produce a CAD/CAM program for our manufacturing process. Each tool is tested and dynamically balanced before it leaves our plant. We guarantee satisfactory results.

Custom Insert Cutters

Royce//Ayr Custom Insert Cutters can be manufactured with steel bodies or light weight aircraft aluminum. Only premium carbide grades are use and can me matched specifically to wood species or type of material. All tools are dynamically balanced and verified for concentricity to ensure accuracy and optimum performance. Hardwood Flooring Cutters have become one of our specialties. We have been able to achieve high feed rates with very fine finishes when incorporating the ETP "CUBIT" adjustment sytem. Our flooring relief cutters based on our "Spiralex" configuration give excellent results with low horse power requirements and are extremely quiet.

Spiralex Flooring Relief Cutter	High Feed Rate CUBIT System

Insert V-Groover	Custom Tenoning  Head

Aluminum tool bodies provide a weight advantage without sacrificing performance or durability.

Royce//Ayr is experienced and qualified to manufacture cutters for modern high RPM/feed rate machinery.

Planer Heads

"Spiralex" True Spiral Planing Heads

Available for rough or finish cutting on molders, shapers, tenoners, planers etc.

Design:

Experience extremely quiet cutting action using Spiralex cutterheads.

Manufactured using light-weight aircraft aluminum bodies.

Uniquely designed knife location. Holds knife securely on 3 sides preventing the slightest movement.

HSS & Carbide Tipped Corrugated Back Knives

HSS & Carbide Tipped Corrugated Back Knives • Straight and Chamfer Back • Available in D-2, M-2, T-1, AKM, or OPTI grade quality

HSS & Solid Carbide Planer Knife Stock

• All common replacement knives available including: Tersa, Terminus, Weining Centrolock • Replacement knives for spiral heads, straight knife heads and portable planers

Profiled Solid Carbide Inserts

• Standard Profile Knives for beveling and trimming applications on edged banders • Standard Profile Knives for hardwood flooring ,cabinet door and MDF door production • Custom Insert Knives for any European or American made insert tool body can be manufactured using state of the art grinding and verification technology to ensure extreme accuracy

Straight Solid Carbide Inserts

Every popular size insert from 7.5 to 120 mm in inventory. Several different grades available including: • Micro-grain finish for MDF/HDF and other abrasive materials • Submicron grades for hard and soft woods • "Jonalloy" grades for Hardwood Flooring and other demanding applications

Super Pack or Euro Pac Corrugated Knife System

• A steel backer / carbide knife system designed to fit any 60 degree corrugated head

• Available in MDF or Solid Wood grades

Hydro Sleeves

Royce//Ayr uses ETP HYDRO-GRIP for all Hydro Sleeve requirements. Royce//Ayr is an approved dealer for all ETP transmission products. Follow above link.

ETP Hydro Sleeves	ETP B-Type Sleeve

ETP HYDRO-GRIP consists of two hardened steel sleeves with an intermediate layer of grease as a pressure medium. Depending on the design, the sleeves expand towards the spindle or towards the spindle and the tool. In this way, the tool is automatically centered and solidly held in place.

Two Center Lines, one for resp, tool and spindle	One center line, the same for tool and spindle

With all mechanical clamping systems, eccentricity between spindle and tools is rarely less than 0.002" (0.04 mm). This kind of eccentricity results in a poor finish of the work piece and uneven tool wear - particularly at high feed rates.

Result when not using ETP HYDRO-GRIP.	Result when using ETP HYDRO-GRIP, All knives cutting evenly.

ETP HYDRO-GRIP solves this problem by reducing the eccentricity to as little as 0.0005" (0.012 mm). When all the knives are cutting this evenly the machine can be run much faster without any deterioration of the surface finish.

Tool Holders

Royce//Ayr stocks an extensive line of premium quality tool holders, collets and accessories for all types of modern CNC machinery. There is no substitute for premium quality tooling manufactured and dynamically balance on premium quality tool holders. Trust Royce//Ayr to supply precision tool holders and tool bodies to ensure your modern CNC machinery performs to its potential.

Powerlock Tool Holders	ISO 30

HSK 63 F Collet and Nut

Shrink-Fit Sales and Service Capabilities

Download Shrink Fit Tool Holders

Shrink-Fit tool holders provide optimum balance, accuracy, rigidity, and tool performance. They offer the best (T.I.R.= 0.00012") accuracy and rigidity of any tool holder which results in improved tool centricity and ultimately improved cut quality and longer tool life. Because of its one-piece, slim design Shrink-Fit tool holders are naturally balanced
for high speeds.

Shrink Fit Tool Holder	Tool Installation

Techo Ultra Shrink Fit Machine