Custom Tooling by Industry
A new generation of woodworking machinery has created a demand for custom tooling installed on quick change HSK tool holders.  Tool design and balance have become increasingly important for safe and effective operation of modern machines.  Royce//Ayr Cutting Tools has unique design and balancing capabilities to ensure modern machines perform to their potential.
Diamond Tooling on HSK
 
Spiralex on HSK
 
Diamond Tool on
Weinig Powerlock
 
Royce//Ayr Cutting Tools can manufacture light weight tool bodies with aircraft aluminum for any machine or application.  These tools provide a weight advantage without sacrificing performance or durability.

• Door Production
• Panel Processing
• Hardwood Flooring Production
• Window Production

• Stairs and Railing Production
• Moulding Production
• Steel Cutting Industry
 
Door Production

SOLID WOOD
Royce//Ayr stocks standard insert cutters for cabinet doors, and has extensive experience in custom design for 5 piece and mitre door production.
• Custom profiles of any description can be engineered for all modern machines and customized according to your application and wood species
• Available in Diamond or Solid Carbide Insert

For high volume production use PCD high feed rate cutters
• For premium cut quality and reduced tooling cost use PCD raised panel cutters in router or shaper design.
 
MDF
Royce//Ayr currently stocks North America’s most extensive line of tooling for MDF Door Production. The profiles on the PDF are available in Multi-profile insert tools or PCD.
Diamond MDF Door Set
Standard Profiles PDF Download
Take advantage of our experience in custom tooling design for any complex custom door profiles.
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Panel Processing
Ultimax
"Ultimax" Main Blades and Diamond Scoring Saws
• A combination of Carbide main Blades matched with PCD scoring saws will give your panel saw the industry's longest run time and best cut quality.
The Ultimax / PCD Advantage

Take advantage of the Ultimax/PCD combination for your panel processing operation.

Groovers
1 piece or 2 piece adjustable groovers can be custom designed for specific groove sizes on various materials

Face

Edge Bander Tooling  

PCD Edge Trimming Cutters
Designed for HOMAG and IMA edge banding machines

Radius or Beveled
Technical Information:
For rounding, bevelling or profiling on veneer or plastic bands. Use of HSK 25R interface guarantees concentricity and premium cut quality at high feed rates.

Diamond Hoggers

 

 

 

Technical Information:
Custom engineered to perform at high feed rates. Uniquely designed to withstand the demands and pressures of hogging applications.

ECO-SPARK Router Bits

The industries most durable PCD Router Bit designed to withstand the pressures of routing melamine, and veneered particle cores 

Technical Details:  2 + 2 wings with plunge

Application: grooving rebating and panel sizing

(Performs well on Particle Board, HDF, MDF)

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Hardwood Flooring Production
Royce//Ayr currently stocks insert tooling for low feed rate flooring applications and has extensive experience in custom design for high feed rate applications.
Insert 3 Wing Tongue Cutter
Standard Profiles PDF Download
 
High Feed Rate
 

Planer/Profile
Use this tooling for relief cutting on flooring, beading on Waynescotting, or a variety of shallow profile cutting

Spiralex Planer

Use steel body Spiralex heads for demanding flooring applications

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Window Production
• Insert Tooling has become a necessity for modern window production due to demands for consistency and accuracy of profiles. Royce//Ayr Cutting Tools has a proven record of effective Insert tool design for many of North Amarica’s leading window manufacturers.
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Stairs and Railing Production
Custom railing profiles engineered in Diamond, Insert or Brazed carbide
Curved Rail Cutter
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Moulding Production
Custom engineered to your profile for solid wood, MDF or plastic. Tooling available in PCD, Carbide or HSS
Curved Moulding Tooling
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Steel Cutting Industry
Download HSS Saw Blade Catalogue >>
Royce//Ayr manufactures an extensive array of HSS metal cutting saw blades. HSS Cold saw blades and Segmental saw blades to fit most cold saw machines on the market. We specialize in sophisticated coatings such as TiN, TiAlN, TiCN and CrN to help extend the life when cutting tough automotive products. We also produce HSS and Carbide tipped blades to cut Non-Ferrous metals such as Aluminum and Copper. CV Friction saw blades are available in a range of sizes for coarse cut-off applications.



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