| Wood Working |
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Saw blades produced to close tolerances but made for the price conscious buyer.
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Industrial saw blades, made from the finest steels available. Manufactured to exact tolerances and tensioned to run true even under extreme conditions. |
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Is our top of the line seen blade tipped with sub-micron carbide tips at 95 Rockwell hardness. These tips are corrosion and oxidation resistant. Tests have shown that "ULTIMA" saw blades will outlast blades with conventional grades of carbide tips by 2 to 4 times.
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Designed for high volume cutting of stacked panel material. Unique tooth geometry provides better chip removal resulting in improved cut quality and extended tool life. |
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 Download Custom Saw Blade Catalogue >>
Royce//Ayr has the industries most advanced custom saw blade production capabilities. In house laser technology is utilized to customize saw plates for unique cutting applications.
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Insert Router Bits
PDF Insert Router Bits >>
Use Royce//Ayr replaceable Insert Router Bits for profile consistency and convenient knife changes. |
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Solid Carbide Router Bits
PDF Solid Carbide Router Bits >>
For the world's largest selection of Solid Carbide Router Bits, use  Tools from  |
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Carbide Tipped Router Bits
PDF Router Bits >>
For a wide range of profiles at an economical price, use carbide tipped Router Bits from Royce//AYR |
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Polycrystalline Diamond Router Bits
Use Royce//Ayr Diamond Router Bits for dramatically increased tool life. |
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For more information on Diamond
Tooling click here >>
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Carbide Tipped or HSS Drill Bits
PDF Drill Bits Catalogue >>
A full line of metric and imperial sizes for all drilling and boring applications. |
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Polycrystalline Diamond Drill Bits
Use PCD for drilling accurate holes in extremely abrasive materials such as, MDF, HDF, carbon fibre, phenolics fire-resistant chip board or gypsum board. |
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Custom Router Bits & Drill Bits
Trust Royce//Ayr’s proven custom design capabilities to find solutions for your most difficult custom routing and drilling applications. |
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Standard Insert Cutters
PDF Insert Tooling Catalogue >>
Royce//Ayr stocks a wide range of tools for Grooving, Planning, Profiling, V-Grooving and Trimming as well as standard Corrugated Heads, indexable inserts and accessories.
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PDF Corrugated Head Catalogue >>
Royce//Ayr stocks and custom engineers an extensive line of Corrugated Heads.
Available in 2, 4 or 6 wing format with varied hook angles depending on application and wood species. Integrated Hydro Bore Corrugated Heads are also available on a made to order basis. |
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"Spiralex" True Spiral Planing Heads
Available for rough or finish cutting on molders, shapers, tenoners, planers etc.
Design:
Experience extremely quiet cutting action using Spiralex cutterheads.
Manufactured using light-weight aircraft aluminum bodies.
Uniquely designed knife location. Holds knife securely on 3 sides preventing the slightest movement. |
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Advantages:
- dramatically reduced noise levels
- four cutting edges on each knife
- requires less feeding force
- eliminates resharpening
- constant tool diameter
- smoother finishes, even across grain
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Custom Insert Cutters
Royce//Ayr Custom Insert Cutters can be manufactured with steel bodies or light weight aircraft aluminum. Only premium carbide grades are use and can me matched specifically to wood species or type of material. All tools are dynamically balanced and verified for concentricity to ensure accuracy and optimum performance. |
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| Aluminum tool bodies provide a weight advantage without sacrificing performance or durability. |
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Brazed Carbide Tipped Cutters
Royce//Ayr has the capabilities to manufacture custom straight or profiled cutters for any machine on the market. With straight, coned or hydro bores. Tipped with Tungstun Carbide or Jonalloy tips depending on the material to be cut. Each tool is designed by our engineers to match your wood sample or drawing. We will design the optimum cutting geometry for each particular tool and produce a CAD/CAM program for our manufacturing process. Each tool is tested and dynamically balanced before it leaves our plant. We guarantee satisfactory results. |
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Download Insert Knife Catalogue >> |
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HSS & Carbide Tipped Corrugated
Back Knives
• Straight and Chamfer Back
• Available in D-2, M-2, T-1, AKM, or
OPTI grade quality |
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Download Super Pak Knives Catalogue >>
Super Pack or Euro Pac Corrugated Knife System
• A steel backer / carbide knife system designed to fit any 60 degree corrugated head
• Available in MDF or Solid Wood grades |
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HSS & Solid Carbide Planner
Knife Stock
• All common replacement knives available including:
Tersa, Terminus, Weining Centrolock
• Replacement knives for spiral heads, straight knife heads and portable planers |
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Straight Solid Carbide Inserts
Every popular size insert from 7.5 to 120 mm in inventory. Several different grades available including:
• Micro-grain finish for MDF/HDF and other abrasive materials
• Submicron grades for hard and soft woods
• "Jonalloy" grades for Hardwood Flooring and other demanding applications |
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Profiled Solid Carbide Inserts
• Standard Profile Knives for beveling and trimming applications on edged banders
• Standard Profile Knives for hardwood flooring ,cabinet door and MDF door production
• Custom Insert Knives for any European or American made insert tool body can be manufactured using state of the art grinding and verification technology to ensure extreme accuracy |
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| Send us a wood sample, drawing or DXF file to have knives made to your exact specifications |
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ROYCE//AYR uses ETP HYDRO-GRIP for all Hydro Sleeve requirements. |
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| ETP HYDRO-GRIP consists of two hardened steel sleeves with an intermediate layer of grease as a pressure medium. Depending on the design, the sleeves expand towards the spindle or towards the spindle and the tool. In this way, the tool is automatically centered and solidly held in place. |
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| With all mechanical clamping systems, eccentricity between spindle and tools is rarely less than 0.002" (0.04 mm). This kind of eccentricity results in a poor finish of the work piece and uneven tool wear - particularly at high feed rates. |
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| ETP HYDRO-GRIP solves this problem by reducing the eccentricity to as little as 0.0005" (0.012 mm). When all the knives are cutting this evenly the machine can be run much faster without any deterioration of the surface finish. |
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Shrink-Fit tool holders provide optimum balance, accuracy, rigidity, and tool performance. They offer the best (T.I.R.) accuracy and rigidity of any tool holder which results in improved tool centricity and ultimately improved cut quality and longer tool life. Because of its one-piece, slim design Shrink-Fit tool holders are naturally balanced
for high speeds. |
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